Chuck, found some information about using high tensile strength steel 4140.
Welding
Welding of 4140 in the hardened and tempered condition (as normally supplied), is not recommended and should be avoided if at all possible, as the mechanical properties will be altered within the weld heat affected zone. It is preferred that welding be carried out on 4140 while in the annealed condition, and that the work piece, immediately on cooling to hand warm, is then stress relieved at 595 oC - 620 oC prior to hardening and tempering.
If welding in the hardened and tempered condition is really necessary, then the work piece, immediately on cooling to hand warm, should be if possible stress relieved at 15 oC below the original tempering temperature (if known).
Welding Procedure
Welding of 4140 in whatever condition should always be carried out using low hydrogen electrodes - please consult your welding consumables supplier.
