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I'm looking for some help or insight into an issue I'm having with a recent rifle purchase, specifically what appears to be an ultra-tight chamber on a German commercial mauser.

As a way of background, I recently purchased a consecutive pair of H. Barella mauser rifles. I had been casually looking for a pre-war German commercial mauser, and jumped at the chance to bid on a two 1924-vintage H. Barella rifles that popped up on auctionarms. The two guns are consecutively serial numbered, with same dimensions, style, and weight, but in two different calibers - 6.5x54 MS and 7x57 mauser (or at least I think it is 7x57) - two of my favorites. The rifles have seen little use and are pretty minty. Below are a couple of photos of the guns:







I took possession of the guns a couple weeks back. The guns are really beautiful and the workmanship is everything I had hoped for, but like all "new" guns, I was eager to confirm all was well with a trip to the range.

I shot the 6.5x54 first and everything worked as expected, and the gun shot well. When I went to the 7x57, however, I immediately noticed the S&B 7x57 commercial ammunition was difficult to chamber. I had to put a lot of force on the bolt to get it to close. I should have stopped there, but was eager to shoot the gun so I pressed on. The gun fired just fine and the round landed right where it should have, but I couldn't fully raise the bolt handle. Not good.

Back at home, and without a fair amount of force, I was able to eject the spent cartridge. The primer looked fine (not flat), but I did notice some faint scaring on the body of the brass.

I then performed an extra thorough and detailed cleaning of the bolt and and chamber. While the guns cycles beautifully - very smooth and positive the whole time - when I attempted to chamber another S&B 7x57 round, I had the same issue; the round would not chamber and I was not going to force it. I triple-checked the ammunition as well as the markings on the gun to make sure I was not mixing up the guns. As you can see below, the gun is marked 7mm with a "57" under neath it.




My next thought was that I had an ammunition issue. So I tried another brand (Hornady) with the same result, much too tight. I knew it was time to get a cerrosafe cast of the chamber and see what was up.

I just got done measuring the casting. I can provide all the details, but what immediately struck me was the case body width. While the rest of the dimensions are pretty close, the chamber "width" is significantly smaller than the nominal 7x57 body dimensions (0.453" versus 0.472").

So now I am scratching my head. Do the gun's marking not indicate 7x57? Did I (and the seller) make a bad assumption on the caliber? Assuming he marks do indicate 7x57 as expected, why are the dimensions so tight? The gun is pretty minty, and I thought it unlikely to have been modified. But if it had been modified, the dimensions would not have shrunk. So what gives? Did Barella just make his chambers ultra-tight?

I welcome any answers, thoughts, or guesses. I feel like I am missing something obvious here, but I can't figure it out. Thanks.

Last edited by Ken Georgi; 09/22/17 10:21 PM.
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Looking at the pictures, it seems like you have a nice problem. If the dimensions are correct, I'd call it a wildcat, and just handload for it.

Since you mentioned the rest of the dimensions are pretty close, I'd suspect that means all of it is not quite a 7mm Mauser. I wonder if someone thought it was a good idea to neck the 6.5 MS up to 7mm. I think it's amazing that the bolt closed on the factory round. I'd think a full length sizing die could be made from your chamber cast, plus a backup cast to verify. Then, I'd be highly confident that a standard 7mm Mauser seating die, maybe a Hornady, could take care of that step.

Only thoughts. Very nice looking pair. I'm glad you're interested in shooting them.

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Quite a nice matched pair. I don't have any suggestions for you but I wonder why the original owner would want two rifles so close in caliber?

Good luck with searching out the solution. The custom sizing die sounds like the solution to me.


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Use of a small base sizer die may cure the problem if it just barely fits now.

If they don't make one in 7x57,,I think 30-06 is available and would do (I think!) so as just to be able to swage down the bases a bit to function w/o difficulty.
You can always turn down the bases a couple .000. I've done them with nothing more than a sharp fine cut file, a couple swipes while the case is spinning in the drill press. It's not a drastic alteration.


Maybe Barrella used the 8x56MS case to make a 7x57 on. They have the very slightly smaller base dia but the rest is 'normal'.

Nice rifles!!

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I think the problem is simply a slightly under-size chamber. I have a JP Sauer 30-06 that will chamber a factory round but no case resized after firing in another rifle. Eventually I found an ancient sizing die that was just enough smaller at the base. RCBS should have a small base die that would be worth trying. If not, I wouldn't hesitate to have a good barrel man run a proper reamer in and settle the matter once and for all. For a lark, you might try wrapping a layer of Scotch tape around the case at the tight spot and running it through you size die.


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I believe the tough part here is that, if it's a rimless case chamber, the head of 7mm brass is probably .470"+. A small base die isn't likely to help wherever the shell holder stops the sizing die. Might also want to keep an eye out for where the shoulder ends up if one were to try running a case deeper into a die.

It may be easier to start with brass that has a head/rim size a bit closer to .453". A thought that I know can work is pushing a case all the way through a die, instead of retracting it. Maybe, there's a carbide pistol die laying around, like in .44 mag., that the top can be lopped off. I'd think it wouldn't take much to dig up something to use as a spacer on top of the reloading press ram to push a case past the carbide sizer insert. Only thoughts, I'd definitely try to get it shooting as is.

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I know this may be Sacrilege but if it is a 7x57 why not just have a gunsmith run a finish reamer into the chamber to clean it up and be done with it???? It is not like you are changing the rifle is originally chambered in..
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Ken,
Have you discussed these rifles on another forum? For some reason, your problem seems very familiar. The rifle was proofed in Suhl, and carries both a View Proof(crown U) and Definitive Proof(crown B).This shows the chamber dimensions were correct, at proof, for some cartridge that was for a bore(not groove)diameter of 7mm, with a case length of 57mm. This mark identifies dimensions and not the nominal cartridge. It is happenstance that the numbers match a well known cartridges name, not all do. The most common 7x57, is based on the M93 case, which has a normal head diameter of 12.05mm. There were some made for 7x57 cartridges based on the M88 case, which has a normal head diameter of 11.95mm. There is no way to know which was intended, from the proof marks alone( there is a similar case between the 8x57IR and 8x57R/360, except the proof marks don't match either name). A common 7x57 M93 cartridge made in Europe would be a tight fit in a chamber made for 7x57 M88. Depending on manufacturing tolerances, it may chamber with difficulty, or not at all. On the other hand, American factories often make 7x57 ammo on the 30-06 head diameter cases( even for 6.5x55 which is even larger), which is nominally the same as the M88. Therefore, if the rifle was chambered for the 7x57 M88, it is not surprising that S&B ammo would be difficult to chamber; and as for the Hornady, I believe someone else supplies their cases. If they come from Europe, they may also be M93 head diameter cases. I suggest you try Remington or Winchester ammunition. It is very difficult to make a chamber cast in a Mauser rifle, because of the gap between the rear of the barrel and the bolt face, as well as the cut for locking lugs. After installing a number of barrels in Mausers, I have learned this gap varies and may be .100-.120". Therefore a chamber cast will be shorter than the cartridge, so the measurements may not be at the same location on the case.
Another question you didn't address is the actual nominal caliber of the other rifle. There were actually two different 6.5x54 cartridges. One is the well known 6.5x54 Mannlicher-Schoenauer, and the other is the 6.5x54 Mauser. These are similar in performance, but very different cases. The Mannlicher-Schoenauer case head diameter is smaller than the Mauser's which is the M88 size. Consequently, depending on actual length, neck location, shoulder angle, etc.; it may be possible to chamber and fire a 6.5x54 Mannlicher-Schoenauer cartridge in a 6.5x54 Mauser chamber. It would be extremely rare to find a Mauser chambered for the Mannlicher-Schoenauer cartridge, or a Mannlicher-Schoenauer rifle, chambered for the Mauser cartridge. I suggest you closely check a case fired in your rifle, against an unfired one, to see if it has been fireformed to 6.5x54 Mauser body. I don't intend to insult you, but remember you should feed the Mauser rifles through the magazine. If you just drop a cartridge into the chamber, the bolt will close with great difficulty, if at all.
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New unfired 7x57 brass measured in front of the extractor grove (all purchased >10 years ago).

Remington .4645"
Winchester .467"
Norma .4675"

Nice rifles. I would put up w/a bit of a problem if they were mine & attempt to keep them original. You might consult someone who makes custom dies to see if a small base die would size the head down enough & look for the brass with the smallest head diameter.

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All,

Thank you for all the thoughts and insight - it is much appreciated. To answer a couple of the questions raised in the responses above:

1. I did feed the ammunition through the magazine (not dropped into the chamber singly). I haven't posted this problem on any of the other gun boards.

2. As Der Ami suggested, I did wonder whether the 6.5x54 rifle was chambered in the 6.5x54 Mauser cartridge, instead of the 6.5x54 MS cartridge, given that the rifle is a Mauser. The seller had the rifle listed as a 6.5x54 MS. I did peruse the nitroexpress forum, and it was stated that the bolt would not close if a person attempted to chamber a 6.5x54 MS in a 6.5x54 Mauser chamber (http://forums.gunboards.com/showthread.php?332929-Pre-war-mauser-oberndorf-model-98-type-m-6-5-x-54). The 6.5x54 MS round did chamber just fine, but I will go back and measure the fired brass. I was able to chamber and extract the 6.5x54 MS round with no issue when I shot the rifle.

Below are the photos of the "other" (6.5) rifle's proof marks:







My plan is now to make cerrosafe casts of both chambers. I'm going to redo the 7x57 to confirm what I got the first time. I'll post back with the results. I'm also going to measure all the various 7x57 commercial rounds I have on-hand to see how they compare. Thanks again for the help.

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Gorgeous rifles Ken, well done and good luck finding your solution. As others have mentioned I'd do all I could to keep the rifles as made and use them as they are.


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Ken,
My comments were based on what I could see from the photos as well as other published information. Regarding the link you cited concerning the 6.5x54, the commenter kuduae is well known to us and his opinion is to be taken seriously, and with deference. His posting of a photo showing the 6.5x54 cartridges side by side, show pretty clearly that a 6.5x54 Mauser chamber will not accept a 6.5x54 M-S cartridge. In my comment, I mentioned manufacturing tolerances,but the differences shown in kuduae's photo are much too great to be covered by that. Consequently, I have to believe, now, that you have a Mauser rifle chambered for the Mannlicher-Schoenauer cartridge, as unusual as that is.
Mike

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This comment is off the topic, but I think these two rifles have the best stock lines I've ever seen on German rifles, which is to say they look like really fine American stocks from pre-war times. Are there other rifles among members here by this maker that we might see? Also, information about the maker would be most interesting.


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I noticed the same thing Bill, the stock work reminded me more a pre-war American custom than a German gun. I'll post some additional photos tonight, but a couple other items struck me once I had the guns in hand:

- how slender the forestocks are

- the fine workmanship in the inletting, a true "minimalist" approach to removing wood inside the action.

- the horn forend tip is not a solid block of horn connected to the end of the wood, but rather a thinner exterior covering of horn under a wooden inner structure. (pictures will make my explanation clearer.)


More to follow - thanks again to the hive for the input,
Ken

Last edited by Ken Georgi; 09/26/17 11:55 AM.
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Some additional photos of the guns showing some of the finishing details.


Slender forestock -




If you look closely at the horn forend cap, you can see that the horn is really more of 1/4" thick sheath around the wood.




Additional finishing details -











Barella's mark on the underside of the barrels -



Additional barrel markings. Anyone recognize either of the marks on the left or right side? The initials with the heart appear to be "E.W". Likely the craftsman who made all or part of the rifle? I'm not sure what the two what look like cursive "R"s represent.


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Last edited by skeettx; 09/26/17 08:50 PM.

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IMO this Original Mauser modell looks, without the lenght of fore stock, quite similar: http://www.dorleac-dorleac.com/arme/mauser-african-modell/?lang=en


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Ken:

Stunning set, and very well bought, too! If these were mine, I, like the other posters here would most likely just clean the chamber with a 7X57 reamer, and call it done.

Completely off topic, did you know this set is for sale on Armslist for $1900 out of Michigan:

http://www.armslist.com/posts/7267788/mi...n-guild-guns--m

Caveat emptor!

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Skeettx - I appreciate the input on the E.W. initials. I figured Raimey might some insight.

Relic6165 - I had not seen the listing on armslist until you pointed it out. These are the same guns, and the verbiage is the same from the original listing. I sent a message into Armslist via their webpage notifying them of the scam. Thanks for the heads-up. Caveat emptor is right.

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Ken,
Despite other knowledgeable people suggesting running a reamer into the 7mm, I wouldn't do it. Since it went through a view and firing proof at Suhl( and is smaller-not larger), it has a proper chamber, now you just have to find what nominal cartridge it is for.
Mike

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The horn forearm tips that cover the ends of the stocks seem to be a feature of German stock making. I have an 03 Springfield with G&H metalwork and an anonymous Germanic stock fairly similar to these. It has this tip treatment. Michael Petrov called it a NYC rifle, saying there were several German makers there in the 20's and 30's whose work was unsigned. Its lines aren't up to the quality of these. I'd like to see some info on Barrella.


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Here are the bulk of choices from the script EW:

Edmund Wagner

Ernst Wagner

Ernst Weigand

Ernst Werner

Ernst Wolf

Ewald Wolf

I believe Baumgarten has an W. Eblen with the script EW. My vote would be from either Ernst Wolf or more likely Ewald Wolf. After the Wolf mechanics, I'd lean toward Ernst Werner. We've(Royal We) been chasing those odd Script Rs in a brace for a time. That denotes the tube & tubeset work. Not sure who owns those just yet.

Cheers,

Raimey
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This treatment sounds interesting, does anyone know of a tutorial on how it was done?

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If it belonged to me I would modify brass before altering the gun. Check with your chamber cast and even better a fresh case painted with machinist marking dye. Tight spot will show up as the dye rubs off

How depends on where it's tight. Check the neck first several ways to alter neck dimensions mostly turning with readily available hand neck turners. If the body is tight use sizing dies, CH4D will have on hand or make correct dies. If the tight spot is near the web, dies won't reduce solid brass. The cases can be reduced in size in a lathe.

I have a 25 Kraig that needs about .002 removed from cases just in front of the rim to chamber properly. Lot easier to turn cases than run the chamber reamer in the barrel and no chance to run the rifle.

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like Boats I also have a rifle that needs the brass reduced just a bit in front of the rim on my 5.6x50R.
No Lathe so a very light touch with a fine file and final touch with fine paper until it will just chamber ok.
S & B cases fit only just but not RWS.

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Fact that you can close the bolt tells me the case is just a bit too large. Factory ammo is not all that consistent either are gun chambers, particularly old calibers like 7x57. Who knows what a German gunsmith used for a reamer 100 years ago. May solve it by switching brass.

Opening up the chamber requires pulling the barrel, not something I would do to a nice gun like that.

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I appreciate all the input - very helpful My plan is to take it slow and adapt the ammunition to the gun.

Raimey - I appreciate the info on who E.W. might be. Thank you.

The germanhuntingguns.com website has the best information on the history of the H. Barella firm - http://www.germanhuntingguns.com/archives/archive-barella/

Ken

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Yeah, Larry does a lovely effort/job on propagating the info collected by Dietrich Apel. Huge learning curve I'm sure.....

http://www.dutchmanwoodworks.com/


Cheers,

Raimey
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Very nice pair Ken.
I checked first to see that it wasn't a Delta L problem
Being that isn't the case, a very simple approach might be to grind a few thou off a case holder. Cheaper than new dies and would solve the problem of a short chamber.
Blueprint the fired case and see how the dimensions align with the standard 7x57.
Afterward try and resize the fired case a little at a time and see where the die hits it. At least you will know where the issue is.

Cheers,

Tom


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I have "painted" sticky cases with a Sharpie, or similar felt pen, jammed them in as far as I felt comfortable and the extraced and read the rubs to tell where it was hitting. Often I'm surprised that it's not where I thought.

Have you slugged the bore and made certain that it is not too tight too?


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Have had some luck lapping the chamber for cartridges that are just slightly tight at the web.
Fine valve grinding compound on the cartridge web only and rotate by hand.
Probably no more than .001-.002" with this process.
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If a marked up case shows tight in the body you can push the case in a bit more putting a washer on top of the shell holder, knocking the sized case out with a rod.

This for size test only, push it in further likely to set the shoulder back . May give a clue to what's tight though. . Dies will size hollow brass won't reduce the diamater soiid brass at the base . Tight at the base driving in further likely cause a stuck case very difficult to hammer out.

Way I found out my 25 Kraig was base tight cut a case in half chambered the bottom, tight with little body and no neck. I thought it was the neck, having sized the cases down from 30/40.

It's a puzzle,have to keep at it until solved.

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You can push the 7x57 deep(er) into a standard 30-06 FL die (if you happen to have one around) and not set the 7x57 shoulder back.

Using a LR Primer Pocket Swage replacement for the standard shellholder makes a nice pusher for the case in this process. It is flat, allows the case to be pushed as deep as possible into the die and the p/pocket swage punch keeps the p/pocket on the case from deforming/downsizing as a result of the solid base swage work.
A suitable sized steel washer is of course much more likly to be on hand in most reloaders shops and works well too. Just check the primer pocket after the work and make sure they didn't reduce in size a bit. The matr'l has to go somewhere.

Using the FL die you can swage the solid base down but you need a very strong linkage advantage press to do it and only in very small increments of a couple .000 at a time.
Don't skimp on the case lube and use a knock out pin to punch or press (prefered) the swaged case back out.
Don't try to use the standard shell holder/case rim method to withdraw it when doing this. It'll shear off just about every time.

You may have luck using a 45acp FL sizer also. They are usually about .467/468 at the base.
Plus no issue with the case shoulder above.
A carbide sizer die may crack the carbide 'ring' inset into the steel die body if you use it for this swage process.
I'd use a standard old steel FL sizer for the try.

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Kutter,
Using the primer pocket swage is a good trick, thanks for the idea, I had been using a "shop made" blank, with a flat top, then recutting(if necessary) the primer pockets with a "uniformer".
Ken, don't forget to remove the expander assy. before doing this. Don't ask how I know to do this.
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Originally Posted by Ken Georgi
Some additional photos of the guns showing some of the finishing details.

Additional barrel markings. Anyone recognize either of the marks on the left or right side? The initials with the heart appear to be "E.W". Likely the craftsman who made all or part of the rifle? I'm not sure what the two what look like cursive "R"s represent.

[Linked Image from image.ibb.co]

The "E.W." (often cursive, but sometimes straight) has appeared here in the forum various times, and I think Raimey gave several possible interpretations for it being a barrel maker's or barrel assembler's touchmark.

Now, the heart sign is a bit intriguing to me (but aren't mattters of heart always...?), because I have seen it too.
I find it on the 6,5x58R barrel of a nice Drilling of mine, Suhl nitroproofed; but the adjacent (repeated) small initials are "R.H" there.

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[Linked Image from thumbs2.imgbox.com] [Linked Image from thumbs2.imgbox.com]

Yeah, those stamps of coupled/interlaced KR, whatever, are prevalent on post WWI platforms and are tube maker's marks where they transformed Belgian roughed bored tubes to a final product.

Too, I have seen the Heart stamp prior but it was associated w/ Emil Eckoldt.


Serbus,

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Originally Posted by ellenbr
Yeah, those stamps of coupled/interlaced KR, whatever, are prevalent on post WWI platforms and are tube maker's marks where they transformed Belgian roughed bored tubes to a final product.

Too, I have seen the Heart stamp prior but it was associated w/ Emil Eckoldt.

Thank you. It is almost certainly "KK", because it is very near to the handwritten Sütterlin style of the capital letter K (yes, I do write in Sütterlin, although rarely...).

Could be Karl Kelber, of which there may also have been more than one, but the issue is controversely disputed on three pages :-D :
https://www.germanguns.com/vb5/foru...99-karl-kelber-gewehrlauffabrikant/page2

And I have checked out Emil Eckoldt, thank you. His signet was a slightly larger heart with the three letters EES inside.

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Most interesting about the Suetterlin Style text......

I am skeptical of ole Karl Kelber, but I would however vote for Kasper Klett or Karl Klett.... I will thumb thru some images to find the best one & ask one of the Suhl mechanics.


True on Emil Eckoldt, but I have seen the single Heart/Harz several times.


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Are you quite certain that the KKs aren't to RRs from Roe
Römerwerke¿ I haven't seen exactly that on components out of Römerwerke/Rhöemerwerke but I have seen a double R with a Sword thru them on a 1925(June 10th) Römerpistolenbuechse advert in Der Waffenschmied. Now, I have no idea on the Suetterlin Style mind you.


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Originally Posted by ellenbr
Are you quite certain that the KKs aren't two RRs from Römerwerke?

Not just "quite", but with 150 % certainty.
Absolutely.

With Antiqua-based print fonts, it is different. A lightly struck capital K, notably on a curved surface, can easily appear an R. I have a Drilling which posed exactly this quandary.

However, with this Sütterlin based capital font, any doubt is impossible. Cannot even remotely resemble any "R".
Google Sütterlin K or Sütterlin Großbuchstabe K, you will see the vast difference.

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I am told it might, might be Gebrüder Kelber??

I will try to find more examples I have seen.


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[Linked Image from i585.photobucket.com]

On this Heym, I now thing under the heading of Guilty by Association that the Script L-Kebler and the odd JY might be that of Gebrueder Kelber?

https://www.doublegunshop.com/forums/ubbthreads.php?ubb=showflat&Number=276756&page=all

[Linked Image from thumbs2.imgbox.com][

But the JY(whatever) is nowhere close to the Sütterlin K or Sütterlin Großbuchstabe K


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