Well, went and shot two rounds of 25 tonight in my 5 stand league with it.
I had gone through the gun this weekend and made sure all the contact points were sufficiently greased, to rule that out
On the very first station it happened on the second set of birds

Took the forend off and it still wouldn't open.
It did this about twice in each round of 25.
After taking a closer look at the fired casings that were in the gun when I got home, I can now see that it appears
that the pins are in fact dragging on the primer at times(in fact quite frequently). I can see a definite 'divot' in the edge of the primer
if I look closely. IT's not just the round hole the firing pin puts in, but on the edge of that pin mark, is this 'divot'
I also now noticed that after I fire the gun, every once in a while I'd see one of the firing pins sticking out, after I opened the gun.
So taking this one step further, I could push them in with my finger very easily.
If when I open the gun and I don't see the pins sticking out at all, if I put the butt end up, and give it a little 'shake', the firing pins
stick out again

So I'm pretty sure this is the issue.
Thanks for the input and ideas.
Now.... what to do with it? Bummer