10.2 mm = .4016
.405 = 10.287mm
10.8mm = .425.
.400= 10.16mm
Does sound like numbers might be reversed. Could have been miss stamped at reproof which is unlikely but not impossible, or you just flipped them in your notes. Sounds like one barrel needed pits removed, and had to be reproofed after the job. Funny about the 10.2 being under sized for the other bore but it is the fit at 9” and a 10.3 plug converts to .406 so perhaps slightly too tight, hence the use of 10.2 plug. .405 remaining 10.2 is not impossible but going from .400 to .425 does seem like a lot. Barrels walls measured or wall thickness measured would tell you a lot.
Quickest way is to check the flats for markings. If not clear then, I’d measure bore diameter 9” from the breech to confirm bore diameter. Perhaps bore really just went from .400 to .405 and the other from .405 to .425. .0025 removed from one bore wall and .010 wall cleanup from the other.
Last edited by KY Jon; 02/15/23 11:17 AM.