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My current lead shot hand/reloading is limited to 28 ga. and 2” 12 ga., both of which are either prohibitively expensive in 28 ga. for high volume shooting commercial loads or currently unobtanium in the 2” 12 ga. load. I own two 85 year old 2” 12 ga. doubles made by Skimin & Wood but rebadged by other English gunmakers. Why shoot them? Because that’s what I want to do. They are perfect woodcock and quail guns over dogs which is my preferred method of hunting. Both weigh under 5.5 lbs. In handloading the 12 ga. loads, I relied on BP’s short hulls brochure for ¾ and 7/8 oz. loads. Both guns were proofed in England for the 7/8 oz. load. A friend in England sent me a recipe using fiber wads and Vectan AS which was tested by an English proof house. I bought 4 lbs of the powder two years ago from Graf at a clearance price of $14 per pound with a lowered hazmat fee. I am trying different powder weights to reduce velocity. His recipe is in addition to the ones from BP.
The BP 3/4 oz. load utilizes nitro card and cork spacers. It wouldn’t shoot consistent velocities and had several hundreds of fps differences. The 7/8 oz. load using the plastic gas seal of BP was consistent. However, I want a velocity consistent load using old school fiberwads without plastic. Another reloader and hunter from AZ unselfishly sent me a short article published in 1961 in the American Rifleman. The author described a metal cardboard wad punch and die. The author used heavily waxed cardboard from milk cartons which are now covered with plastic rather than waxed. The AZ reloader (borderbill) has skillfully made his excellent tool and die from steel on a lathe. The article mentions hardwood tool and die as being useful but perhaps not as durable. A friend turned and made a press for me out of hardwood. It produces the wads. Since my loads are primarily for quail and woodcock, durability shouldn’t be a problem as fewer shells are used in the field than on a skeet field. My cardboard is cut with a punch out of a cardboard box with cardboard thickness .019”. I impregnate it with paraffin wax by shaving bits of it on a sheet of aluminum foil on the cooking surface of a cast iron skillet. I place the discs on the melted paraffin until it fully penetrates the material. The cup shaped cardboard gas seal was initially difficult to insert in the shell. It resisted efforts to keep it a right angle to the axis of the hull. I solved this by making a tube out of a low brass unfired hull in which I was able to insert a wad backwards into the tube. With an antique rammer, I moved it to the opposite end of the tube. To keep the tube with the cupped wad flush with the to be loaded hull, I made a bushing from another section of hull and split it down one side so it would open enough to hold both the wad tube and the hull to be loaded in proper alignment. Pushing it with the full diameter rammer into the hull to be loaded was accomplished with it riding at right angle until firmly seated into the powder, open end on the powder. A nitro card followed along with a 3/8” thick Alcan Bluestreak fiber wad.
I collect old reloading tools. I like the French tools as they are made from European boxwood which is a rock hard wood. It is also beautiful. One tool that I find useful is a tapered rammer which expands the mouth of a fired roll crimped plastic hull to where it is easily reloaded. One such hull is in the photo of three tools. The man who made my wad press also made a maple tapered rammer which will round out the mouths of the fired 28 ga. hulls and the 2” 12 ga. hull facilitating reloading. The antique tapered rammer bottomed out on the 2” 12 ga. hull and wouldn’t fit in the 28 ga. hull. If I don’t round out the 28 ga. AAHS hulls, my PW 375 loaded wad intermittently will snag a star point resulting in a defective crimp that sticks in the sizing die making removal without cutting the hull impossible. The tapered rammer cures it. The tapered maple rammer works in hulls 28 ga. through 10 gauge.
I chrono the loads with my 870. I don’t want to risk the old doubles. Once I get a consistent, satisfactory velocity, then I will have them professionally tested. Until then, more development is needed. I believe the cardboard cupped wad will help with consistency. Preliminary results are encouraging. Both the man who sent me the Rifleman article and I believe inconsistency is caused by the nitro card’s tilting causing non uniform pressure of escaping gases against the load. Plastic wads are far more forgiving with their gas seals. There is good reason that they replaced the old technology—at least as evidenced by my loads so far. Gil

[Linked Image from i.imgur.com]
[Linked Image from i.imgur.com]
[Linked Image from i.imgur.com]

Last edited by GLS; 05/21/23 12:28 PM.
6 members like this: earlyriser, coosa, Geo. Newbern, KDGJ, BrentD, Prof, MattH
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GLS - Would you care to share the Vectan AS load data ?

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Gil,
If I had to do what you are doing, I’d literally buy a boat.

I’m glad you “want” to do that. But, all that is a bridge too far, for me.

Good luck.

Best,
Ted

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It’s like tying your own flies, Ted.
It extends the breadth of the shooting experience.


Out there doing it best I can.
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Originally Posted by ClapperZapper
It’s like tying your own flies, Ted.
It extends the breadth of the shooting experience.

If you say so. I don’t fly fish, or drink scotch, or wine, or eat caviar. I get that guys do, but I never thought about hunting doves, hunting turkeys, snagging paddlefish, or a bunch of other stuff, either. Outside my wheelhouse.

I just do me.

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Ted

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I am reminded of a fellow telling me he had a 52 step process 😳 for reloading crimped primer range brass in .223
Not for everyone, but God bless him for his effort and determination.


Out there doing it best I can.
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https://www.vintageguns.co.uk/magazine/cartridges-for-two-inch-12-bores

Henry Sharp, Shooting Times, April 1, 1939
Those who are desirous to get the maximum success out of these shorter cases will be pleased to learn that our British ammunition firm, I.C.I., are continually making experiments to ascertain the best combinations of powder charge and shot load for those who demand these shorter cases. For some years I.C.I. have been supplying a 12-bore two inch cartridge loaded into a 5-16 unlined quality case and the load used has been 26 grains of Smokeless Diamond and 7/8 oz. of shot.
Recently, after a considerable amount of experimental work with heavier powder charges, good results have been obtained with a load of 28 grains of Empire powder and 7/8 oz. of shot in a 5/8” deep brass or deep shell quality case. The 5/8” deep shell case has the advantage of allowing slightly more variation in loads as compared with the 5-16 unlined case. Tests with the new deep shell cased cartridge gave even and well-distributed patterns with good average ballistics.
This latest issue with its load of 28 grains of Empire powder and 1 oz. of shot will be obtainable for the coming season as an alternative to the cartridge with the original loading of 26 grains of Smokeless Diamond and 7/8 oz. of shot.

Curtis’s & Harvey “Diamond Smokeless” (introduced in 1903) and Nobel’s Explosive Co.'s “Empire” were both 11 grains/dram equivalent
26 grains = 2.36 Dr. Eq so roughly the standard (British) 20g 7/8 oz. 2 1/3 Dr. Eq. load
28 grains = 2.55 Dr. Eq. so roughly the standard 16g 1 oz. 2 1/2 Dr. Eq load

The standard "light" 12g turn-of-the-century loading was 1 oz. with 40 grains of 14 gr./dram eq. "Schultze" or "E.C." = slightly more than 2 3/4 Dr. Eq.

Still haven't found confirmation of the pre-1954 Service Pressures for the 2" loads
After 1954 the Max. Service Load was 2 3/4 tons = 8,120 psi = 560 BAR
Burrard stated in 1955 the 12g 2” 7/8 oz. 2.36 Dr. Eq. standard service was 6,440 psi and max. service 8,960 psi

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Lancaster's Pygmies were 1 ounce.

[Linked Image from photos.smugmug.com]

Unfortunately the Walsrode Dr. Eq. was not listed.
1 oz. with 30 grains would be 2 3/4 Dr. Eq. at 1180 fps
Walsrode Smokeless & Waterproof Gun Powder Co. “Walsrode Gray” was another 11 grain / Dr. Eq. Bulk Smokeless powder.

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[Linked Image from photos.smugmug.com]

Limit 7/8 oz. 2 3/4 tons

[Linked Image from photos.smugmug.com]

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Drew, late last year I attempted to contact the Birmingham Proof House via the contact method on its website regarding the 2" pressures pre-1954. I don't know if they got the inquiry or not as I didn't receive a response. I suppose it may be worth time and effort for me to place a phone call and see if there is someone who might have the info. Gil
https://www.gunproof.com/contact

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