I just love British percussion sporting rifles and this one is quite interesting to me. I bought it cased, but the only tool included was the original mould. The Lancaster records still exist and they show that this rifle was built in 1849, barrels 2ft 8 inches, "thin patch". Well a cast pure lead bullet drops at .624" and the bore is .632", tight indeed. The thinnest cloth patch material I was able to source was .005" thick, too thick to get the bullet down the bore. What to do? The rifle could have come with a sizer or a cross patch cutter, neither of which I have today. I have been considering my options, I know it was not a paper patched rifle originally but maybe? I ordered some patching paper, made a template for patches and dug out the bottle of Rooster Jacket a friend had sent me. Everything arrived yesterday, I cut some patches, wet them and let them dry. Once they dried I applied a small amount of Rooster Jacket, a lube but also waterproofs paper patches and seems to keep the patches on the bullets nicely.
I took it to the range today and seated a bore diameter lubed felt wad(Wonder Wad) on top of 2&1/2 drams(70 grains) of 1&1/2F Swiss, then seated my paper patched bullet on the top of that. It was hot as could be out there today and I hurried 3 quick shots of the truck at 25 yards, 1.5" group all in the bull. I need to cast more bullets and shoot this one some more but I believe that this rifle is really going to like this load and patched bullets.