Agree, buzz. The mould always needs to be hot when casting, to help prevent wrinkles and voids. I'm fortunate not to have to mould mine. I was given several hundred pounds of sheet lead from a remodeled X-ray room, folded into big sheets. I just cut off the right sized pieces and bend them around the jaws. Probably not quite as thick as you want, though.

I thought the wooden jaw face inserts in the Perazzi factory post vises were cool. They seem to have been made with a leaf spring effect to make them "ride out" with the jaws when the vise is opened.

I have a handy set of rubber faced magnetic jaw liners that stay on my post vise. They work pretty well, but the magnetism is not as strong as I'd like.

SRH


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